What are the quality specifications for BOPP heat-seal film?
2021-09-15
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BOPP heat-seal film What is a quality indicator?
1. BOPP heat-seal film with a water vapor barrier
Cigarette packaging requires that the heat-seal film possess high moisture-barrier properties to prevent mold and spoilage caused by moisture absorption. At present, this testing criterion has not yet received sufficient attention among cigarette manufacturers or packaging suppliers; however, overseas, moisture‑proof testing for cigarette packaging is already quite standardized. The water vapor transmission rate of the material is measured in accordance with GB 1037, ASTM E96, and ISO 2528 standards. A lower water vapor transmission rate is preferable, but higher moisture resistance typically entails increased production costs.
2. Tensile strength, elongation at break, and modulus of elasticity of BOPP heat-seal film
BOPP film is required to exhibit high tensile strength, which helps minimize breakage during the packaging process. The tensile strength in the machine direction should exceed 140 N/mm², while that in the transverse direction should surpass 220 N/mm². Fracture elongation is used to assess the film’s ease of slitting. Unlike other industries, the cigarette‑packaging sector does not benefit from arbitrarily high fracture elongation; typically, longitudinal elongation is kept below 200% and transverse elongation below 80%, ensuring smoother slitting by the machinery and enhancing production efficiency. In most industries, these two parameters are the primary focus of testing; however, given the high line speeds, additional, more stringent requirements apply to heat‑seal integrity and slitting performance, along with tests for elastic modulus.
The intelligent electronic tensile testing machine is a specialized tensile tester designed for thin-film testing and also capable of measuring the elastic modulus of solids. For heat-sealable films, the elastic modulus should not be too low; otherwise, the film becomes soft and lacks sufficient rigidity, leading to issues such as poor cutting and handling, and even problems like premature opening or film blockage. The elastic modulus of cigarette‑wrap films typically exceeds 2000 N/mm². However, when determining the elastic modulus, it is crucial to carefully control the test conditions. Variations in test temperature can significantly affect the results—higher temperatures generally yield lower elastic moduli. Therefore, test conditions must be clearly specified throughout the experimental procedure.
3. Thickness of BOPP heat-seal film
The thickness of BOPP heat-seal film is a fundamental parameter for laboratory testing of its performance. Non-uniform thickness not only affects the tensile strength of the film and its barrier properties but also impacts subsequent processing steps. Thicker cigarette‑packaging film generally delivers better machine performance, greater stiffness, and an aesthetically pleasing, well‑defined package appearance; however, it comes at a higher cost. To strike an optimal balance, high‑precision thickness gauges—such as laboratory‑grade instruments capable of measuring to 0.1 µm—are essential. During thickness measurements, in addition to assessing vertical and horizontal dimensions, it is crucial to monitor deviations, typically keeping them within 3%.
4. Heat-sealing strength of BOPP heat-seal film
The cigarette industry demands that BOPP heat-seal films possess high heat-seal strength and a broad sealing temperature range to enhance packaging speed and operational versatility. However, if the heat-sealing temperature of the BOPP smoke‑venting film is too high, thermal shrinkage may occur, leading to wrinkling. Therefore, it is essential to select an appropriate heat-sealing temperature based on actual conditions to prevent issues such as inadequate seal integrity, bag‑flying, and wrinkling.